Posted on 13 Jun, 2019 by Neil Sharp

digitalisation-smart-factories-electronics-manufacturing-blogElectronics manufacturers have long relied on automation to streamline their production processes.

And the concept of the smart factory takes this one step further, with artificial intelligence (AI), robotics, analytics, big data and the Internet of Things (IoT) promising an even greater level of autonomy, agility and connectivity.

IoT sensors and devices can be used to connect our machines and provide detailed information about their condition. The integration of robots on the factory floor can facilitate unmanned production and increase productivity. And sophisticated analytics, together with AI and machine learning, are taking on many of a factory's routine tasks and providing invaluable data to make real-time decisions.

The potential of the smart factory also extends far beyond the factory floor, to encompass the manufacturer's supply chain, customer service, after-sales, office administration and HR. And as the latest Manufacturer's Annual Manufacturing Report 2019 highlights, smart factories offer an exciting range of transformational digital technologies that promise to improve efficiency, cut costs and give companies a competitive edge.

According to the report, the global worth of IoT is estimated to reach a massive £4.7 trillion by 2025.

But while many organisations say they are keen to capitalise on the newest digital technologies, surprisingly few are actively taking them up. And how successfully they are actually being implemented is still largely reliant on an organisation having robust leadership and a clear strategy.

So what are some of the key themes electronics manufacturers can take away from the 2019 Manufacturer's report?

Digital technology has the power to drive efficiency

Driving business efficiency is an ongoing challenge for UK manufacturing. And the report reveals that there's resounding agreement on the value of adopting digital technologies to increase business prosperity.

Seventy four percent of manufacturers believe that new smart technologies will be pivotal in helping them transform their operations, whether through improving design and production processes (77%), streamlining their internal company processes (74%), helping them communicate more effectively with their supply chain (42%) or helping them deliver a better customer purchasing experience (40%).

Predictive Maintenance is also considered to be one of the key technologies which can be harnessed to proactively identify problems, increase machine life, reduce machine downtime and boost electronics manufacturers' operating profitability.

Investment is still a hurdle for many

But while the vast majority of manufacturers recognise the value of new digital technologies, it's clear that when it comes to actually adopting them there are a fair few obstacles to overcome.

Just over a quarter of respondents (26%) stated that while the adoption of digitalisation was on their wish-list, they were unsure as to what they need to do to implement it.

Surprisingly too, one in four manufacturers said that they currently have no digital plans in place. Among the main reasons for their reluctance to act were not having a coherent digital strategy and difficulty in understanding the practical applications that the new technology would offer within their organisation.

For many businesses too, there is still a reticence to break the traditional boundaries between different functions, to seek out the new skilled workforce that they need or to buy into the concept of flexible and continuous improvement.

There's good news for humans

While the fear of robots stealing our jobs may still be a pervading one in popular culture, the Manufacturing Report 2019 suggests that within the manufacturing industry at least there's no need to be so worried.

In fact, 91% of respondents say they believe that their workforce is more engaged when working alongside machines rather than operating them. And 90% say that the data they will be able to gather from connected machines will be hugely influential in reducing costs and informing their decision making.

There is also strong agreement that while digitalisation may lead to some reduction in the workforce, it is also just as likely to help companies achieve more with the workforce that they currently have.

The 2019 Manufacturer's Report makes a strong case for the value of digitalisation in global manufacturing. And as Cara Haffey, Industrial Manufacturing and Automotive Leader for PwC succinctly sums it up: " The UK has a tremendous platform to capitalise on these technologies, but adoption needs to be accelerated."

What's required, she says, is "clear leadership...and a desire for organisations to be braver in disrupting their existing business models."

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Topics: smart factories

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About the Author

Neil Sharp
Neil Sharp
Previously holding sales, account management and customer service roles, Neil has over 20 years’ experience within the Electronics Manufacturing Services industry. Neil heads up the marketing departme...read more